A automatic flow wrapping system is an automated packaging system that wraps individual products in flexible packaging film. The machine forms long seals and cross seals to create a closed package.The finished format is usually described as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for production lines that require fast and consistent packaging.How Does Flow Wrapping Machinery Work?Automatic flow wrapping equipment uses a continuous roll of flexible film to package products quickly and consistently.1. Automatic Product FeedingA conveyor or connected feeding system automatically moves products into the machine.2. Packaging Film PositioningAs the item travels forward, the machine forms the flexible film around it.3. Sealing Along the PackThe film is sealed along its length to create a continuous tube around the product.4. Cross Sealing and CuttingCross seals are formed at each end before the package is cut from the continuous film.5. Finished ProductOnce sealed and cut, the finished pack moves out of the machine ready for handling, delivery or sale.What Are the Benefits of Flow Wrapping Machines?Flow wrapping equipment can help manufacturers improve output and produce consistent packs.Fast Packaging OutputAutomatic systems can package thousands of products per hour, depending on the product and machine specification.Consistent Packaging QualityEach product receives the same seal quality and presentation. This can help maintain a uniform brand appearance.Reduced Labour CostsAutomation reduces the amount of manual handling needed during packaging. Staff can therefore focus on other production tasks.Product ProtectionFlow wrapping helps protect products from dust, moisture, contamination and physical damage during distribution and storage.Adaptable Product HandlingThe equipment can be configured for varied product formats and packaging materials.What Can Be Packaged Using a Flow Wrapper?A flow wrapper is suitable for a wide selection of food and manufactured goods.Common examples include: Individual or grouped biscuits Bakery products Sweets, chocolate bars and confectionery Fresh produce Selected frozen products Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.Flow Wrapping Film OptionsDifferent film materials can be used according to the packaging requirements.Common materials include: BOPP film Polyolefin packaging film Polyethylene (PE) PET film The correct material will be determined by the product type, storage period, presentation requirements and production setting.When Is It Time to Use Flow Wrapping Machinery?Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.Signs that an upgrade may be needed include: Your required packaging output is rising Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Labour costs are increasing A suitable flow wrapper can raise output and produce more uniform packaging.Key Flow Wrapper FeaturesSeveral factors should be considered when selecting flow wrapping machinery.Important features include: Packaging speed Product size capacity Easy product changeovers Printed-film registration using photocells Date and batch-code printing Compatibility with automatic feeding systems click here Clear operator controls Consistent and dependable seals Your product range, packaging volume and projected demand should guide the final machine specification.What Is the Difference Between Flow Wrapping and Shrink Wrapping?Although both methods use flexible film, the packaging processes are different.A flow wrapping machine forms a sealed pillow pack from a continuous roll of film.Shrink wrapping places film around the item and then uses heat to contract it closely around the outside.The choice will depend on the desired pack format, the product and how it will be stored or transported.Can a Flow Wrapper Integrate with Existing Equipment?In many cases, yes. Current flow wrappers may be installed as part of an established production system.Integration options commonly include automatic product feeders, conveyors and label applicators. This allows manufacturers to raise production capacity without replacing every existing system.Why Choose Kempner for Flow Wrapping Machines?Kempner UK has more than 50 years of experience supplying packaging machinery and materials throughout the UK.Kempner supplies both horizontal and vertical machines that can be configured for different product types.Systems may include printed-film controls, coding equipment and layouts adapted to individual applications.Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses support dependable long-term production.Frequently Asked QuestionsWhat Does a Flow Wrapper Package?A flow wrapping machine packages individual products in flexible film to form sealed pillow packs. These packs can help shield items while they are stored, delivered or presented for sale.Are Flow Wrappers Used for Food Packaging?Yes, they are. Flow wrapping is widely used for bakery goods, confectionery, snacks and fresh produce. It provides a hygienic sealed pack.Are Flow Wrappers Suitable for Non-Food Items?Yes, they can. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?The production rate varies according to product dimensions and machine specification. Many high-performance machines can package thousands of individual items each hour.